1. Introduction
With the rapid development of electronic products, the requirements for component installation accuracy and efficiency on PCB (printed circuit board) are getting higher and higher. The traditional manual plug-in method is not only slow but also prone to errors and cannot meet the needs of modern industrial production. Therefore, PCB automatic plug-in equipment has become one of the key technologies to improve production efficiency and quality.
In this article, we will explore the advantages of PCB automatic insertion technology, key applications, and how to choose a suitable automatic insertion machine to help companies improve production efficiency.
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2. Advantages of PCB automatic insertion technology
Modern PCB automatic insertion equipment combines machine vision, AI algorithms, and robotic automation to accurately and efficiently complete component insertion, with the following major advantages:
(1) Improve production efficiency
The automatic plug-in equipment can run continuously at high speed, greatly improving the production speed. Compared with manual operation, the production efficiency can be increased by more than 3 times.
(2) Ensure plug-in accuracy
Through visual recognition and positioning using FANUC robots and industrial cameras, we ensure that each component is accurately inserted into the corresponding hole, reducing the defective rate.
(3) Reduce labor costs and error rates
Traditional manual insertion is prone to errors due to fatigue, while automatic insertion machines can operate continuously and use AI detection to correct deviations in real time, reducing labor costs and defective rates.
(4) Adapt to different PCB specifications and components
AI recognition technology enables the equipment to adapt to components of different shapes and sizes, and flexibly respond to diverse production needs.
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3. Key applications of automatic plug-in technology
(1) AI component identification and automatic optimization
The MP7-IE automatic plug-in system uses the CNN deep learning model for component recognition and ResNet and EfficientNet for feature extraction to ensure recognition accuracy of more than 99%.
(2) FANUC robot plug-in
The plug-in operation is performed using a FANUC 4-axis robot, and image alignment is performed using ORB/SIFT/SURF feature matching technology to ensure the accuracy of the plug-in position and angle.
(3) Image alignment and correction
Use industrial cameras for high-precision image alignment, automatically adjust component positions, and reduce plug-in errors.
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4. How to choose a suitable PCB automatic insertion machine?
When choosing PCB automatic plug-in equipment, companies should consider the following key factors:
• Accuracy requirements: Confirm whether the equipment can achieve the required plug-in accuracy (e.g. within ±0.01mm).
• Compatibility: Does the device support multiple PCB sizes and different types of components?
• Visual recognition capabilities: Using AI+vision systems can improve recognition accuracy and ensure correct component placement.
• Degree of automation: Can it automatically correct, align, and generate plug-in paths?
• Material adaptability: Is it possible to directly supply the incoming components without changing their state? Can various loose parts be loaded easily and freely?
The MP7-ID system is designed to meet these needs and can meet the needs of enterprises in terms of automated production, accurate identification, and high-speed plug-in.
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5. Conclusion
PCB automatic insertion technology has become an important tool to enhance the competitiveness of the electronics manufacturing industry. Through machine vision, AI, and automated robots, companies can significantly improve production efficiency, reduce labor costs, and ensure stable product quality.
If you are looking for an efficient and intelligent PCB automatic plug-in solution, please contact us to learn about the MP7-ID intelligent plug-in equipment and take your production line to the next level!
👉 Learn more: KW ROBOT Automation official website